Asset performance management for maximal productivity
Real-time monitoring, predictive maintenance and cloud-based solutions maximize asset reliability
Asset performance management is key to productivity, compliance and availability in the exacting and competitive world of pharmaceutical manufacturing. Process plants are under constant pressure to evolve and improve, yet many are still caught in a reactive approach to maintenance which can lead to costly unplanned shutdowns. Our technologies and process expertise enable predictive maintenance strategies for optimal asset management and best pharmaceutical production plant performance.
Key facts
1.5%
of sales revenue is the estimated cost of poor Asset Performance Management according to a study by ARC* *https://www.scribd.com/document/327405557/Asset-Information-Management-Part-1-The-Case-for-Developing-an-AIM-Strategy
Optimize asset management and increase plant availability
©Endress+Hauser
©Endress+Hauser
We help you reach the next level of asset performance with efficient and professional asset data collection, cloud-based solutions for asset analytics and comprehensive documentation and reports.
Endress+Hauser offers a wide range of instruments equipped with Heartbeat Technology, a technology that provides self-diagnostics and a high level of system availability with minimal effort.
©Endress+Hauser
Data-driven decision making
Process plants evolve over time, equipment changes, and instruments become obsolete. Collecting asset data on the installed base can therefore be a labor-intensive process that covers multiple measuring points and instrumentation from several suppliers, and yet without this up-to-date information improving maintenance becomes impossible.
Our expertise in the field
Endress+Hauser audit teams will conduct an Installed Base Analysis, collecting and analyzing all necessary information into a detailed report, based on which data-driven decisions can be made.
- Save time and costs on asset data collection
- Improve asset management based on a detailed report of critical assets and potential enhancements
- Optimize obsolescence management and simplify standardization of instrumentation
©Endress+Hauser
Remote real-time monitoring and insights
Diagnosing and solving an instrument’s error code often requires field-based interventions, increasing costs and risks.
Our expertise in the field
Our Netilion IIoT ecosystem combines apps and algorithms that turn instrumentation data into actionable information. From our simple smartphone application installed instruments can be monitored, error codes can be diagnosed and resolved remotely. The digital plant is now a reality.
- Create digital twins of physical assets with the Scanner app in less than 60 seconds
- Analyze via a live overview of the installed base with the Netilion Analytics app
- Identify error codes and get clear advice on required actions with the Netilion Health app
©Endress+Hauser
Predictive maintenance
Most instrument errors are unforeseen and when they occur resolution can necessitate costly downtime.
Our expertise in the field
Our Heartbeat Technology leverages in-built self-diagnostic functions that permanently monitor the state of instruments, enabling trends to be identified and interventions to be made in a timely and targeted manner before an error occurs or calibration is required.
- Access permanent process and device diagnostic coverage of up to 98% without process interruption
- Simplify maintenance with clear and standardized diagnostic messages
- Minimize unplanned downtime due to unexpected instrumentation failures
©Endress+Hauser
Secured data
In the life sciences industry data integrity and data security are both crucial considerations.
Our expertise in the field
Our complete IIoT offering is certified to ensure maximum data security. From edge device to the customer data in the cloud our solutions use the latest safety mechanisms.
- Encrypt data with long key codes (HTTPS / TLS with SHA-256)
- Cooperate with certified data centers (e.g. ISO 27001)
- Rely on certification by independent authorities, licensed by EuroCloud with a 4-star rating
Benefits
Looking to optimize your Asset Performance Management and maximize asset reliability, Endress+Hauser has the expertise and offering to support you. With smart devices, expert services and cloud-based maintenance solutions, you can take the next step towards predictive maintenance and digitalization without compromising safety and compliance.
Key facts
80%
reduction of variety after standardizing temperature devices based on an IBA at one of our customers
Key facts
Up to 30%
of assets installed in plants are obsolete
How we can help
We help optimize your Asset Performance Management by improving your asset knowledge, enabling you to ensure your instrument maintenance efforts are always efficiently directed.
- Installed base analysis for a complete overview of all physical assets
- Smart sensors and cloud IIoT solutions for up to date asset information
- Self-diagnostic capabilities for predictive asset maintenance
- Predictive maintenance strategies for reduced downtime and improved spare parts management
- Real-time monitoring for targeted maintenance interventions
